Vial Aluminum Cap Sealing Machine Made in India

Vial Aluminum Cap Sealing Machine

Vial Aluminum Cap Sealing Machine

Vial Aluminum Cap Sealing Machine (flip off cap sealing machine) including Vial capping machine is compact model uses for sealing of glass vials. Machine is uses for flip-off cap sealing of duly filled & stoppered injectable glass vials in pharmaceutical industry. Depending on the output required the numbers of sealing heads changes.

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Features of Vial Powder Filling Machine

  • Complete cGMP model.
  • “No Seal in Chute - Machine Stop” system.
  • “No Stopper on Vial Before Sealing - Machine Stop” system.
  • Single motor synchronises conveyor, starwheels and platform turret and speed can be varied by the speed pot on operating panel.
  • Parts coming in contact with the vial/aluminium cap or exposed to the atmosphere are made out of stainless steel for good housekeeping & GMP accordance.
  • Spring loaded free spinning sealing rollers eliminates any damage to aluminium caps and also allows greater flexibility of variation in the container neck diameter.
  • Sealing Pressure can be varied to suit different gauges and sizes of aluminium caps.
  • Variable A.C. frequency drive for speed adjustment.
  • Digital Vial Counter for counting number of sealed vials
  • Photo sensing device stop machine automatically in the event of no aluminium cap in delivery chute
  • A Special clutch device is incorporated on the infeed worm and Starwheel system for stoppage of machine in the event, vial is over turned or over diameter.
  • Acrylic Cabinet with Aluminium/Stainless Steel Structure for Machine.
  • Programmable Logic Control with GUI. (Optional)

Vial Capping Machine Operation

Duly Stoppered vials are continuously fed from the conveyor of filling machine to the flat conveyor belt of sealing machine and move further through infeed worm for correct spacing and transferred to the infeed starwheel.

Aluminium caps kept in vibratory bowl automatically orient caps in right direction before entering the delivery chute. Vial during its rotation movement with infeed starwheel picks up aluminum seal from the retaining finger of delivery chute and correctly position on the vial before entering sealing turret. Vial now moves on the spring loaded sealing platform, where free spinning sealing rollers moves gradually inside to complete the sealing operation during rotational movement of sealing platform turret. Now sealed vials are transferred to exit starwheel pocket and further moves out on to the flat conveyor belt. Duly sealed vials are collected on out-feed collection tray.

The sterilized, siliconised, rubber stoppers stored in the vibrator bowl moves to vibratory bowl and stacked vertically in the rubber stopper chute. The container is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further container is passed between two pressing roller for tight fit fixing of rubber stoppers.

Model ACS-60 ACS-120 ACS-250
Number of Heads Single Four Eight
Production Output Up to 50 vials/minute Up to 100 vials/minute Up to 250 vials/minute
Container Diameter 15mm to 80mm 15mm to 80mm 15mm to 80mm
Container Height 25mm to 180mm 25mm to 180mm 25mm to 180mm
Electrical Characteristics 440 Volts, 3 Phase, 50 Hertz, 4 Wire System 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Power Load 0.5 H. P. 1 H. P. 1.5 H. P.
Overall Dimension 1300mm (L) X 800mm (W) X 1800mm (H) approx. 1500mm (L) X 900mm (W) X 1800mm (H) approx. 2000mm (L) X 900mm (W) X 1800mm (H) approx.
Net Weight 300 kgs. approx. 500 kgs. approx. 700 kgs. approx.
Gross Weight 500 kgs. approx. 700 kgs. approx. 950 kgs. approx.
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.